CNC tube bending machine with a fully automatic cycle

The 1032E is a CNC tube bending machine with a fully automatic cycle from the UP&DOWN series for tubes with a diameter and a thickness of up to 32 mm and 2.5 mm, respectively. With 18 kW of installed power, the main feature of this machine is the head’s orthogonal movement that allows the automatic processing of the most complex tube geometries, guaranteeing productivity and precision.  The orthogonal movement resolves dimensional problems arising from the tube geometry and/or the machine itself. Furthermore, it allows the selection of the right or left working plane and the integration of the loading and unloading cycles. The clamp die and pressure die are synchronous, so when the upper working plane moves forward, the lower one moves back, and vice versa. The 1032E, like the other models in the UP&DOWN series, is a multiradius and multistack machine that has at least 6 working planes.  Thanks to its high vertical travel, multiple tools with different radii and clamping can be installed simultaneously. Smooth and precise linear movement of the axes is guaranteed by the linear guide and the recirculating ball carriages, while for the clamp and pressure dies are driven by the ball screw.  All of these linear motion systems reduce wear and tear on the 1032E and improve the performance. The efficiency of this machine is also guaranteed by the dynamic plane positioner that limits component damage in case of accidental collisions. The machine’s 10 axes are actuated by digital motors with Fully Electric technology and controlled by Siemens SINUMERIK 840D sl to achieve high quality, to save energy, and to reduce set-up/start-up time and scrap. Pneumatic balancing saves energy and improves the performance even further by enabling the use of a smaller, yet more powerful motor. The high production rate, the availability for a vast range of accessories for specific process, the ability to produce bends with a CLR/DIA ratio even lower than 0.8 or thrust bends with a variable radius, the integrability into work cells, make this tube bender extremely versatile for a variety of applications. Like all machines in the UP&DOWN series, the 1032E is equipped with a three-dimensional graphical software on a 19” LCD Touch screen for the operator to interact intuitively with the machine. The UII (“User ISO Interface”) facilitates the programming, simulation, and optimisation of the bending process. The 1032E is designed to integrate into the Smart Factory system. 

Key Features

Bending Direction
Right And Left
Mains Frequency
50
Hz
Max. Bending Radius
150
mm
Max. Bending Speed
260
°/sec
Max. Od For Hitch Feeding
37
mm
Mild Steel Max. Od (R=350-450 N/Mm²)
32X2.5
mm
No. Cnc Axes
10
Power
18
kW
Resolution Of Y Axis
±0.05
mm
Stainless Steel Max. Od
30X2
mm
Stroke
145
mm
Voltage
400
V
Weight
3800
kg
Workable Length Of Standard Tube Inside The Collet/Hitch Feeding
1600/3300
mm

Fields of Application

  • Aerospace
  • Automotive
  • Cycles
  • Furniture
  • Leisure
  • Medical
  • Motorcycles